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Sony 4th Generation Pregius S

Intro + Emergent Cameras with Sony Sensors

sony 4th generation pregius s sensor breakdown

Pregius is a technology used in CMOS image sensors developed by Sony Semiconductor Solutions Corporation. It combines the low-noise performance of CCD technology with the high-speed and high-precision features of global shutter technology, making it ideal for industrial applications.

A new iteration of Pregius called Pregius S, features a back-illuminated structure for smaller sensor size and faster frame rates while maintaining high image quality. It also uses a stacked structure to accommodate additional signal processing functions.

Sony’s Pregius CMOS sensors have gone through four generations, with the latest being Pregius S. Each generation offers improvements, but certain features from older generations may still excel in specific aspects like resolution, frame rate, image quality, or sensor features. The choice of generation depends on the specific requirements of the application.

sony 4th generation pregius s emergent camera models sony pregius s sensor

Front Illuminated vs Back Illuminated

Front-side illuminated (FSI) CMOS sensors incorporate a silicon substrate with a wiring layer to construct the photodiode. This arrangement offers a twofold advantage: firstly, it acts as a protective shield against extraneous light, preventing it from affecting the stored electrical charge in the memory region. Secondly, it facilitates signal transmission through the sensor and concurrently provides light shielding for the memory. Consequently, FSI pixel structures have been widely adopted in conventional CMOS image sensors. Nonetheless, the presence of wiring above the photodiode obstructs incident light, presenting challenges when attempting to miniaturize the pixels.

Conventional CMOS image sensors typically integrate pixel and analog logic circuits on the same chip, which leads to various constraints and challenges in terms of circuit size, noise, and overall optimization. To address these issues, the back-side illuminated (BSI) sensor architecture was developed. BSI sensors position the pixel’s circuit section beneath the photosensitive area, allowing more light to reach the sensor. This design results in smaller pixels, enabling the creation of more compact sensors that work well with smaller optical formats and offer higher resolutions.

The advantages of BSI sensors include reduced crosstalk between pixels, improved response times, and more accurate color reproduction. BSI sensors capture photons more efficiently, as they quickly reach the pixel section for detection. This design also increases the photosensitive area compared to the total pixel area, reducing the need for complex micro-lens designs. Additionally, BSI sensors enhance the chief ray angle (CRA) and bring the Bayer filter mask closer to the pixel, further improving image performance.

sony 4th generation pregius s fi bi

Benefits of 4th Generation Global Shutter CIS

Fourth generation Pregius S global shutter technology provides a multitude of benefits due to its newly developed BSI structure. These benefits include higher quality, precision, and productivity. Compared to previous generations, the BSI structure has a wider incident angle contributing to higher sensitivity, in addition to a light shielding structure and metal wirings under the photodiode which increases speed. These benefits enable a higher resolution in a smaller optical format and package, higher frame rate/picture quality, and more functionality with various applications.

New 2.74um Back Illuminated(BI) Global shutter Pixel Technology enables;

✓ Higher Resolution
In smaller optical format and package
Over 20M pixels in 29mm-size camera
(21×20 [mm] LGA package)

✓ High Frame Rate
With high picture quality
Up to 5Gbps/Lane x 8 (SLVS-EC IF)
High Saturation signal and Low Noise

✓ More Functionality
For various applications
Circuit wiring flexibility by stacking technology
Keep compatibility and improve usability

sony 4th generation pregius s benefits graph

Higher Quantum Efficiency

sony 4th generation pregius s better qe graph

Wider Incident Angle

  • Improved lower incident angle performance (horizontal) due to the smaller pixel size by BI structure and pixel layout
  • Direction dependency is reduced by significantly improving in horizontal and maintaining in vertical
sony 4th generation pregius s qe comparison graphs

High Speed

sony 4th generation pregius s high speed@3x
  • The back-illuminated pixel structure offers a high degree of freedom when it comes to wiring layout.
  • The produced readout frame rate is 2.4 times faster than conventional image sensors
  • Imaging area: About 1.7 times greater
  • Number of frames: About 1.4 times more
  • High Speed (Output Data Rate): About 2.4 times faster

In addition to the benefits provided by this newly introduced technology, the 4th generation Pregius S sensor also boasts a number of improved features. The first of these features include dual ADC with built-in combination ensuring a higher dynamic range and lower output data/post-processing load. Additionally, short interval shutter function, and monitored output for exposure period for easy timing control of flashing.

Functions

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Dual Trigger

sony 4th generation pregius s dual trigger function

Having divided the screen into two areas, and output images with different exposure times reveals gains in each area. It is also possible to crop an arbitrary area using Overlap ROI within each of the two areas.

Dual trigger has the following two functions which can be set together:

(1) Switching Exposure Time setting

(2) Switching Gain setting

Gradation Compression

This process creates output data that is 8 bit. Gradation Compression compress as below. In the case where the setting results in compressed AD data over 8 bit, the value of the output data is clipped at 255. In the case of SLVS output, 0 and 255 are compressed data output as 1 and 254.

When the sensor outputs image data during Gradation Compression, it may be necessary for the following DSP to decompress the input data to process them properly. An example of the inverse formula is shown below. In this case, division operations in the formula can be simply done with shift operations since Δ1 and Δ2 are to the power of 2. In the case of SLVS output, 0 and 255 are compressed data output as 1 and 254. Because of this, the data can’t be decompressed.

sony 4th generation pregius s gradation compression

Multi Exposure Trigger Mode

sony 4th generation pregius s multiple exposure trigger

This sensor exposes the value of EXP_MAX (Chip ID = 04h Address = 0Eh, 0Fh), and the data of the frame is output after the last exposure. During the data output period, a start (fall input of XTRIG) is made possible by the exposure of the next frame, but it is not possible to expose and finish it (start input of XTRIG). The reflection timing position for registers marked “V” is the same as the timing on the Datasheet. However, during Multi Exposure Trigger mode, it is reflected by the trigger of the last exposure.

sony 4th generation pregius s trigger mode 1
sony 4th generation pregius s trigger mode 2
sony 4th generation pregius s trigger mode 3

Multi Frame ROI Mode

This function became possible due to the sequence control set by the gain and the exposure period of each frame. This is assuming Multi Frame ROI 2 frames or Multi Frame ROI 4 frames to be one-set. Cropping position can set maximum 16 areas that specified by horizontal 4 points and vertical 4 points, regarding effective pixel start position as origin (0, 0) in all pixel scan mode.

sony 4th generation pregius s roi 1

Short Exposure Mode

sony 4th generation pregius s short exposure mode

This mode can set short exposure time by controlling registers. There is a possibility that this mode affects image quality. This mode may be used after thorough evaluation. There is a possibility that the exposure time of this mode can change by ± 500 ns depending on the sample, environment, temperature, voltage, etc. In the instance where an intense light source is used, the exposure time may be changed by PLS and so on.

Short Interval Shutter

This function results in twice the exposure at shutter intervals of 2 μs or more. It is assumed to be used to expose two consecutive frames to exposure lights respectively in a short interval. For example, for Particle Image Velocimetry (PIV) which is used for detection of particles or the measurement of particle velocity. The first and second exposure period, as well as the interval between 1st and 2nd exposures (exposure prohibition period) can be adjusted by the register (unit: 13.47 ns). For exposure period and prohibited exposure period, control signals can be monitored using TOUT0 to TOUT2.

sony 4th generation pregius s short interval shutter

Thermometer

sony 4th generation pregius s thermometer

The reading timing of temperature is as below.

After setting TEMPERATURE_EN to 1, the measured temperature (TEMPERATURE_VAL) is updated. After the measured temperature update is finished, TEMPERATURE_EN is changed from High to Low by the automatic operation. The time that TEMPERATURE_EN changes from High to Low by the automatic operation is 200 μs or over. Temperature readout should be measured when TEMPERATURE_EN is Low. After that, the value of TEMPERATURE_VAL is held until the next timing of setting “1” into TEMPERATURE_EN. Writing of TEMPERATURE_EN and reading of the data from TEMPERATURE_VAL are possible outside of the prohibited communication period. The reflection timing when setting TEMPERATURE_EN during the communication period is shown below.

Dual ADC

This function outputs 2 different pieces of gain data from the same pixel. By combining these images, a high bit or HDR image can be achieved.

Dual ADC has the following two modes:

Without combination: The lines for low gain and high gain line are alternately output after the frame information line (Embedded data line at SLVS-EC) as below.

With built-in combination: Low gain lines and high gain lines are combined and output. Therefore, the number of output lines is halved with respect to the combining-less mode.

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sony 4th generation pregius s dual adc

About Emergent Vision Technologies

sony 4th generation pregius s logo emergent vision technologies 300x110

Here is a recap of what Emergent is all about…

  • 10+ Awards for innovation and pioneering the high speed GigEVision imaging movement
  • 10+ years shipping 10GigE cameras with more than 140 models
  • 5+ years shipping 25GigE cameras with more than 55 models
  • 2+ years shipping 100GigE cameras with more than 16 models
  • Camera technology performance leader
  • Focused on high-speed Ethernet/GigEVision
  • Focused on enabling the processing of high-speed image data
  • Area scan and Line scan models
  • UV, NIR, Polarized, Color, Mono models for multispectral applications
  • Emergent eSDK for full application flexibility
  • Emergent eCapture Pro for a highly comprehensive software solution
  • Most comprehensive range of product and support for high-speed imaging applications
  • Any speed, any resolution, any cable length
  • Available NOW!

We are a multi-award winning company with a focus on high speed GigEVision product.

We have many years shipping product ranging in speeds from 10GigE up to 100GigE.

We have a strong focus on providing end-to-end technologies and support for our customers applications.

We can fullfil most application needs.

Lastly, products presented are available now.

Adoption of 10GigEVision and Higher

Here is a quick snapshot of the adoption of GigEVision products ranging in speeds from 10GigE up to 100GigE. Emergent has shown how top performance can be achieved and opened up many markets including machine vision to the use of such technologies. Some companies are just now leveraging our efforts toward releasing 25G and higher speed products but still a ways to go to release ratified and performance products.

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Figure: Emergent Vision Technologies is the first provider of cameras based on 10GigE, 25GigE, 50GigE, and 100GigE interfaces.